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Digital Manufacturing Suite

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Digital Manufacturing Suite (DMS)

Driven by AI and machine learning, (ML), with modular deployment.
Resolving major manufacturing issues:
– dynamic demand forecasting for products & materials
– supply chain transparency & inventory optimization
– stock allocation and auto procurement
– dynamic production scheduling using AI & ML
– real time production control using IoT, quality optimization
– predictive maintenance AI, energy consumption.

Smart Technology, Connected Data & Change Management delivering Digital Transformation Productivity improvements
in excess of 40% "71% lower maintenance
costs" "Increased revenues by
20% or more" "Reductions in energy
by 30%" "Lowering of operational
costs by over 20%" "Increasing Production
Availability by 2 weeks" Release significant cash
back into the business

Al-Sales Data & Forecasting Module

Typical Client Issues:

  • Inaccurate revenue and product forecasts
  • Poor opportunity prioritization
  • Excess price discounts
  • Rigid pricing structures
  • Poor margin management
  • Loss of potential margins
  • Poor definition of customer needs
  • Loss of revenue per customer
  • Poor overall sales productivity
  • Poor data visibility for customer

Solution:

  • VPM AI – Sales & Forecasting Model
  • 12 – 16 weeks deployment
  • Guaranteed 100% ROI in first year
  • Typical 500% ROI after 1 year

Typical Client Results:

Al- Inventory Optimization Module

Typical Client Issues:

  • Uncertain demand forecasts – materials
  • Poor inventory visibility & upcoming needs
  • Excess Inventory – guard against stock outs
  • Sub optimal re-order parameters
  • Rigid inventory management
  • Increased shipping costs
  • Poor or inaccurate delivery estimates
  • Poor data visibility for customer

Solution:

  • VPM Al-—Inventory Optimization Module
  • 12 – 16 weeks deployment
  • Guaranteed 100% ROI in first year
  • Typical 300% ROI after 1 year

Typical Client Results:

Al-Stock Allocation & Planning Module

Typical Client Issues:

  • Noallocation of materials against Work Orders
  • Poor visibility of procurement replenishment
  • Unrealistic client delivery dates on products
  • Frequent stock outs during production cycle
  • Poor production planning by product groups
  • Frequent “emergency” production changes
  • Poor data visibility for customer

Solution:

  • VPM Al-Stock Allocation & Planning Module
  • 12 – 16 weeks deployment
  • Guaranteed 100% ROI in first year
  • Typical 300% ROI after 1 year

Typical Client Results:

Al-Dynamic Production Scheduling Module

Typical Client Issues:

  • Poor production scheduling — efficiency losses
  • Excessive product changeovers
  • Frequent scheduling changes for “emergencies”
  • Inefficient product groupings increasing waste
  • Loss of machine and labour productivity
  • Difficulty rescheduling after breakdowns etc
  • Poor visibility of client WOs through production

Solution:

  • VPM AI – Dynamic Production Scheduling Module
  • 12 – 16 weeks deployment
  • Guaranteed 100% ROI in first year
  • Typical 300% ROI after 1 year

Typical Client Results:

Al – Production Control Module

Typical Client Issues:

  • Poor visibility of progress of schedule
  • Lack of real time data on productivity
  • No real time data on causes of stoppages
  • No real time data on quality of production
  • No predictive maintenance — excess stoppages
  • Poor traceability of materials thro production
  • Paper based scheduling and quality tracking
  • Poor control of machine & labour productivity
  • Poor visibility of production costings

Solution:

  • VPM Al- Production Control Module
  • 8 – 12 weeks deployment
  • Guaranteed 100% ROI in first year
  • Typical 300% RO! after 1 year

Typical Client Results: